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Welding & Assembly

Welder Always striving to be aware of and using the latest welding technology has allowed ACEMCO INCORPORATED to continuously reduce part-to-part variability.  This has also provided greater levels of customer satisfaction in all its products.
 
Resistance Weld Department – Power and Controls
 
Primary Power Supply – 480 Volts, 3-Phase
  • (2) 1200 AMP main distribution panel
  • SLC 500 sequence
  • 120 volts control
  • Line phase balance out
Secondary Power Supply and Equipment Listing
  1. Teledyne/Peer-Type Welders (3 machines)
    • Transformers from 100 KVA to 200 KVA
    • WTC 510 SCR firing controls
    • Squeeze, weld, hold, up / down, quench and pulse control functions

  2. Teledyne/Peer C-Frame Welders (3 machines)
    • 90 KVA transformers
    • Weldtronic/Technitron SCR Firing Controls
    • Squeeze, weld, hold, upslope, and pulsation control functions

  3. Table Top Spot Weld Machine (2 machines)
    • 120 KVA transformers
    • Medar SCR firing controls
    • Upslope, down slope, pulse, pre and post heats
    • Line voltage monitor and fault system monitor control functions

  4. Central Water Cooling Supply

  5.  
  6. Individual Particle Exhaust at Each Weld Station

  7.  
  8. Balanced Airline Pressure by Ballast Tanks

Welder Robotic Weld Department – Robots and Controls
 
We’re excited to make Robotic Weld equipment available for your manufacturing needs.  Robots have streamlined a lot of our processes and standardized our operations to improve performance and accuracy.
 
 
One (1) Six-Axis Fanuc Arc Mate Robot with RG-2 Controllers
  • Auto clamp, Air Logic Systems activated by palm buttons
  • Repeatability within +/- .1 mm (0.004)
  • Reservations for three (3) robot stations
  • Arc re-start, automatic stick release and crater fill
  • Fixturing size up to 48 inches in length by 24 inches wide
Two (2) Six-Axis Fanuc Arc Mate IOOI Robots with R-J3 Controllers
  • Auto clamp, Air Logic Systems activated by palm buttons
  • Repeatability within 1.0 mm (+/- .004 in.)
  • Reservations for Three (3) Robot Stations
  • Arc Re-start, automatic stick release and crater fill
  • Fixturing size up to 48 inches in length by 24 inches wide
  • Thru arc seam tracking capabilities
  • 53 inch reach
  • Lincoln Electric PowerWave 450 Power Supply
Three (3) Cells Each Equipped with Two (2) Six-Axis Fanuc Arc Mate IOOI Robots with R-J3 Controllers
  • Auto clamp, Air Logic Systems activated by palm buttons
  • Repeatability within 1.0 mm (+/- .004 in.)
  • Two linear positioning devices per cell
  • Arc Re-start, automatics stick release and crater fill
  • Fixturing size up to 48 inches in length by 24 inches wide
  • Automatic resume functions
  • Torch Mate / Tool center point
  • Touch screen interfaces
  • 53 inch Reach
  • Lincoln Electric PowerWave 450 Power Supply
  • Flux Core Welding
Power Supplies
  • One (1) Miller Deltaweld 451
  • (9) Lincoln Power Wave 450
  • Three (3) YD-350 AD inverters integral to controller
  • One (1) Hobart Arc Master 500
  • One (1) Miller Deltaweld 652
Shielding Gas
  • Bulk liquid argon and carbon dioxide reserve
  • Distribution by Thermco 8500 mixing station
  • Individual outlets at weld cells
  • 90% argon 10% CO2 mixture standard

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